Water treatment is a safety-critical and system-relevant component of power stations. Inadequately treated feed water can cause corrosion, scale formation and deposits on turbine blades. The consequences range from losses in efficiency to unplanned shutdowns and serious damage to boilers, turbines or piping systems.
Herco develops water treatment systems that operate with long-term reliability, regulatory compliance and stability thanks to precise engineering design. As power plants form part of critical infrastructure, any system failure can have implications for energy supply. Our engineering therefore takes project-specific safety requirements into account to ensure safe and reliable power plant operation.
The efficiency of a power station depends largely on the quality of the feed water. Minimal residual conductivity, reduced hardness components and controlled levels of oxygen enhance heat transfer and reduce energy consumption. At the same time, this reduces the volume of blowdown, chemical consumption and maintenance requirements.
Herco designs efficient solutions for the treatment of boiler feed water for power stations, precisely tailored to the specific plant capacity. Through optimised process combinations, resource-efficient planning and durable plant design, we ensure economical and sustainable operation. The result: stable processes and maximum plant availability.
We develop reliable solutions that are tailored to your specific power plant design. An overview of our services:
We use a detailed water analysis to determine parameters relevant to operations. In addition, we assess regulatory requirements and project-specific safety guidelines.
Based on the analysis, we define the technical system specifications. Thereby, we take into account efficiency targets, material requirements, pressure ratings, and chemical and thermal stresses.
By combining processes in a precisely coordinated manner, we reduce energy losses, minimise blowdown volumes and improve heat transfer. The result is a measurable increase in efficiency in turbine and boiler operation.
For critical infrastructure, we develop 2 × 100% or 3 × 50% configurations, including secure switchover strategies and fail-safe control systems. In this way, we ensure maximum system availability and operational reliability.
We use digital monitoring systems to continuously record safety-related parameters. Any deviations are detected at an early stage, maintenance measures are planned on the basis of the equipment’s condition, and all process data is documented transparently.
1. Pre-treatment
Filtration
Removal of iron and manganese
Removal of organic contaminants
2. Desalination
Reverse osmosis (RO)
Membrane degasser (MEG)
Electrodeionisation (EDI)
3. Storage, polishing and distribution
Ultrapure water tank
Pressure boosting system
Mixed-bed demineraliser
UV system
For industrial steam boiler systems, particularly large-capacity boilers, the standards DIN EN 12953-10 and DIN EN 12953-12 are an important basis. In power stations and larger energy plants, the VGB-S-010 guideline (formerly VGB-R 450) is also frequently applied, which specifies limit values for feed water, boiler water and condensate in the water-steam cycle. In addition, earlier regulations such as TRD 611 or the VdTÜV information sheet MB TECH 1453 are also used as technical references in practice. For smaller water-carrying systems, the VDI 2035 guideline is also frequently applied.
The specifications for feed water quality are now primarily derived from standards such as DIN EN 12953 and guidelines such as VGB-S-010. In addition, earlier regulations such as TRD 611 or VdTÜV information sheets are also used as technical references in practice.

For gas-fired power stations (H₂-ready), Herco provides ultra-pure feed water and boiler water, ensuring safe and efficient turbine operation.

We develop cost-effective and norm-compliant treatment systems for municipal combined heat and power plants, which ensure high plant availability whilst optimising operating and maintenance costs.

In waste-to-energy plants, our boiler water treatment system ensures consistent water quality despite demanding operating conditions and provides long-term protection for boiler and steam systems against corrosion and scale build-up.
Boiler water treatment in power stations prevents corrosion, scale formation and deposits in large boilers and steam generators. Even slight deviations in conductivity, hardness or oxygen content can lead to losses in efficiency or cause damage to materials. The requirements for boiler water are defined, amongst others, in DIN EN 12953-10 & -12, TRD 611, VdTÜV MB TECH 1453 and in the VGB guidelines. These regulations set limit values for conductivity, silicate, oxygen and other parameters and form the basis for safe power plant operation.
Water softening in power stations serves to remove calcium and magnesium ions in order to reduce hardness-causing substances in the feedwater. Without softening, scale deposits form, which impair heat transfer and increase energy consumption. Regulatory standards, such as DIN EN 12953-10, define clear limit values for residual hardness in feedwater. Softening therefore often constitutes the first process stage within a multi-stage treatment chain for steam boiler systems.
Large boilers place high demands on the purity, stability and continuous monitoring of water quality. In addition to removing hardness-causing substances, dissolved salts, silicic acid, oxygen and organic components must be controlled. Whilst smaller boilers often manage with simple softening, large boilers operating at high pressures and temperatures generally require demineralised, degassed and chemically treated feed water.
Water treatment for steam boilers requires particularly low residual conductivity levels, as well as defined limit values for oxygen, silicate and pH. Whilst industrial process water applications often allow for more lenient parameters, steam boiler operations are subject to strictly defined quality ranges. Regulatory frameworks such as VGB guidelines specify these requirements in practical terms and provide recommendations on operating procedures, monitoring and documentation.
Feed water for steam boilers must be nearly free of hardness-forming substances, dissolved salts and corrosive gases. The key parameters are the limit values for residual conductivity, pH, oxygen content, silicates and iron. Compliance with these parameters is mandatorily regulated in DIN EN 12953 and supplementary technical regulations such as TRD 611. Continuous monitoring ensures that the regulatory requirements are met at all times and that operational safety is maintained.
Water treatment in accordance with standards reduces deposits on heat-transfer surfaces and prevents corrosion-related damage. This keeps heat transfer coefficients stable and energy losses low. Consistent adherence to defined quality parameters leads to higher plant availability, reduced desalting volumes and longer maintenance intervals. This makes a significant contribution to the economical and safe operation of power stations.
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Christian Krumbholz
Account Manager for Industry
christian.krumbholz@hercowater.com
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